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Showing posts with label The Works. Show all posts
Showing posts with label The Works. Show all posts

We're on a live feed - do you want to check in and supervise the paint job?!

It was pointed out to us recently by port neighbours and friends (big shout out to SY Mojo and SY Scorpio 2 crews XX) that one of Port Napoleon's webcams is pointed right at us!

You may or may not know that we have a full on face-lift underway - and this isn't superficial guys, A has gone deeeeep with this:

  • Grinding out every ding in the gel coat
  • Grinding out and replacing rotten wood in the rubbing strakes 
  • Filling and faring
  • Sanding
  • Triple wash down

And the transom and starboard sides are done and look A.W.E.S.O.M.E.

But you can't see them!!

So, here is an opportunity for those with simply too much time on their hands to watch as we spiffy up the port side to a beautifully finished finish.

We're still using our favourite non-yachtie Jotun paint, with a satin finish, and we have learned from experience on the best way to get this done just right:

  • Masking with a thick tape (to avoid roller slip errors)
  • Painting the hull grooves and edges prior to rolling
  • There's nothing for it - 3 coats are needed

So, check in on us on this link, and click on the Paris 3-4 image.


Despite the mistral currently blowing, it's a sunny day so we're going to get on it this afternoon.

There have been a couple of colour changes since you last saw us, so leave a message and let us know what you think!

PS Don't forget to come and like our Facebook page!

Boy, have we been BUSY...

Wow, we have been in Port St Louis du Rhone for seven months, and the blog has been quiet; what can we say, it has been a busy, busy time!

We had visitors in November, who brought their own beautiful artwork for our walls:


The fabulously talented Cadi's birthday prezzy for our *ahem* 40ths (J's is early, obviously!!)

ALH - 1975
JCH - 1975
Drama in December - thank goodness the guy who's electrical intervention on his own boat, which was at the heart of this inferno, wasn't sleeping on board!




The hot water system has been reworked, after J complaining that there wasn't enough, and after thorough investigation of the many solutions we opted to up the temperature on the existing boiler and add a number of regulating thermostats in line to the various hot water taps around the boat. Such a happy J :)

The door used to look like this:

 Now it looks like THIS (and has a new runner that slides beautifully, and it no longer leaks!):
A replacement lock found on ebay means we can actually use it!!
Innovation & redecoration in January:

The old black tank - removed to make space in second man-cave!
The batteries have been moved onto new shelves at the sides of the engine room to make space for the new black tank:
Hidden in the central bilge...
Under renovated floorboards
And all valves for the black water system have been rebuilt ready to go!

Formica layer removed in fwd head, now the wood needs filling, faring & painting... 
Travel to the snow in February:


Testing the tender & outboard in March:


Looking for a new mooring in the Lot et Garonne in April - watch this space, we still haven't got an answer on the 'perfect' one, so everything should remain crossed until further notice please!!

And visiting the Camargue with our second set of guests:



And removing the last of the teak to fix those final pesky leaks:




A also spent A LOT of time in the engine room and the engines are re-wired and running like a dream, so Bring On The Summer!

Sainte Maxime



Warning! One for the engineers out there ;-)

A decides to deal with the engine issues, and gets plenty of advice from Martin at Lancing Marine, the UK based gurus for the Ford Lehman engine; the results are perplexing and frustrating.

Ford (port engine): has always worked a treat on our trip through France, although a small leak on the fuel pump meant A ordered a replacement pump, good preventative maintenance - except the pump did not have a seat to receive the olive on our rigid fuel pipe, and so was unusable without some modification. In a bit of a rush to set off, A replaced the leaking pump with another from a different supplier, and all seemed fine, except the engine keeps cutting out. Investigation shows the second fuel filter is bone dry – and testing the pump shows that although it works, it doesn't when it is fitted to the engine, as the operating arm is too short, missing the cam. Basically the engine had been getting fuel via the injection pump siphoning directly from the tank. The supplier of this pump, which is not compatible with our engine, is happy to refund or replace, but their replacement would be the same unit, so that’s not an option. Therefore, we are back to our first supplier, in the desperate hope that their newer version will now have the correct fitting for the fuel pipe.

Lehman (stbd engine): it seems what both the engines are lacking is a pressure relief valve from the fuel filters back to the tank return line, which would prevent the sort of pressure build up that has caused the fuel filter gaskets to be pushed out while under way. According to the diagrams we have, these valves have never been in place, and we know we ran at low speeds for months without incident, but we’ll add these relief valves as soon as possible in the hope of solving the problem.
 
So, we’re sheltering from the weather and waiting for a parts delivery in the lovely Sainte Maxime, where the shops are running end of season sales, there is plenty to see and Roxy is breaking hearts daily... 

No real complaints, in the grand scheme of things!!

Preparing the move...



The heat of this summer made work in the engine room uninviting at best, but nonetheless Ford & Lehman received thorough servicing and oil changes, as did the gear boxes, a new fuel pump to port, stern glands were adjusted and everything from engine batteries to water tanks was fixed down for travel.

We did a couple of sea trials, the first only to the fuel quay, the second out and about when we encountered Steve on a run in his big boat tender – thanks for the photos Steve, it’s a shame the deck hand hadn’t brought in the fenders :-(

There was plenty of land based work required to prepare our move, for which we had a willing volunteer – Dad came to stay for a week and did 2 van runs to Port St Louis to move the contents of our shipping container from Biot to Port Napoleon, as well as making a generous gift of our new inflatable tender, after the sad demise of the Y-Emma. We had a lovely day moored of the Iles de Lérins together (*see separate post under Travels), with swimming, paddle boarding and Moules Frites to celebrate a fantastic week, & Dad’s birthday. Thank you Dad!

Not that J did nothing, you understand – there was also plenty of admin required, including securing a new mooring, selling the Antibes one, post forwarding, etc. Having had no interest in the berth, we left it with the Capitainerie to rent over the winter period.

So, despite a rather manic build up, we were ready for the off as planned, on September 19th!

Yee-ha!

Nothing works on an old boat, except the skipper!



Although most deck hands would disagree, there is no doubt that the vast majority of tasks on our numerous, and interminable, ‘To Do’ lists (J swears by them, A rarely needs one...) fall within A’s areas of expertise.

The Autopilot has given up the ghost, and although we tried to find a fixer the kind gentleman who really knows his stuff could not help, so we are going to make the next journeys without and see how we get on. Since the rudder angle indicators were part of that system there has been a lot of research and planning done by A before committing to the new system, ensuring that it will be compatible with a future choice of pilot. Still, it has been so much more rewarding for him to do that than sand the decks!


Other works completed:
Fly Bridge – painted where necessary with a new dashboard at the helm station, where A has removed the ‘extras’, leaving it clear and simple with a new rudder angle indicator, the engine rev counters and a horn button. When time permits engine start/stop buttons and alarms will be added. 



Inside the forehead locker drain holes and ventilation pipes have been bonded in, as well as creation of a coffer dam to protect the Morse control and cable run from up top to the main helm – a tried and tested source of water leak fixed! 

New deck furniture – garden quality, at garden (rather than boat) prices – has been fully tested, we have even had to sleep on them a couple of times it has been so hot! A installed them on raised feet, which are sika’d down – no screw will be going through these decks after all the work we have put in to fill the holes and stem the leaks!


J finally decided on the finish for our teak, and has found a marine quality oil which looks gorgeous and will require so much less maintenance than the varnish. Not all handrails are done on the fly bridge, but will certainly be finished over the course of the coming winter.

The mast is showing signs of age, with some pretty serious cracks now showing through the paint, so another job added to this winters work list.

Mid-deck – supports for the gas bottles and life raft (bonded, not screwed, bien sure!), as well as a storage platform made from the teak of the passarelle, beautiful and useful. To make space for the life raft we removed the sliding hatch runners and made it a simple lift up, and took the opportunity to glass in the hatch to fix another leak. Painting, including the window frames, since J stripped the varnish, only to find that she had left us vulnerable to water leaks, and we’re really pleased with the Jotun containership paint we chose, which needed plenty of thinners in this hot climate but once we had our mix right it went on beautifully and dried in the blink of an eye.



These handrails are sanded and oiled, so the only work required to finish this area is to lay a Grand Banks style teak walkway. Mañana, mañana!

On the main deck we had removed the teak from the aft deck and forwards until we reached the doors, to discover that the superstructure was not fibre glassed on (?!) so we did that, and have now painted with a grey Jotun paint with a (slightly inadequate) non-skid additive – the final coat when we have cleared and sealed the forward area will need to a be a bit more grippy.



To raise the teak we had to remove the water fill points, which revealed that the connections to the water tanks were severely degraded, so they were changed.

Fwd deck – another leaky hatch is glassed in, the teak removed, and all holes sealed.

Lazarette - A has spent so much time in the laz this summer it is practically his man-cave, and apart from installation of the replacement sender for the new rudder angle indicators, which needed tweak after tweak until it was just right, he also created supports to fix the lead weights, replaced the earth bonding cables to the anodes & rudder stocks, modified & painted the floorboards to create perfect storage, and insulated the bulkhead to protect the main cabin wall from the chill (insulated camping mats were cheap as chips, easily cut to shape and work a treat!).




We have a brand new laz hatch, and A rebuilt the sagging support, epoxying in new drain pipes, which need almost daily clearing of dog hair, but work well when clear!  




A built a new passarelle, recycling the hinged pin deck fitting and wheels from the old one. It is made from aluminium and garden decking, making it super light to manipulate and store under the fly bridge seating during transit.  

The swim platform has been stripped and oiled, and the step ladder moved with additional reinforcements – this is more user friendly as you no longer need to negotiate the davit once out of the water, and allows us to ‘park’ the paddleboard across the transom. We displaced the name board onto the aft railing, and it looks fab, and the paddleboard currently hides the transom holes which we’ll fill, fare and paint this winter.




A also created a reinforced mount for the passarelle on the swim platform, which with the addition of a couple of fenders creates a doggy diving board, allowing Roxy in and out of the water without assistance – bonus! She loves it, and would quite like to be able to get on the swim platform without human intervention, but that would perhaps allow her liberties we are not prepared to grant!



We ran the full length of our anchor chain – 80-odd meters of it - out into the port, and it took a good half days work for us both to unwind its twists and kinks in an attempt to solve the frequent jamming we usually experience when raising the anchor. We have found ourselves severely shorthanded when J is out manning the winch via it’s remote, while A is flaking the chain in the forward cabin locker – err, who’s driving?! Not a problem in port, and after hoovering out about 10kg of anchor chain rust, A flaked a freshly rinsed chain back in beautifully – we’ll keep you posted on the results!

We have not carried out any planned modifications on the interior as yet, however, some unplanned works have been unavoidable – for example the tap in the forward head was damaged and sprang a leak so we renovated the folding tap from the aft heads and put that fwd, putting a new tap aft.
 




And just when we thought we were ready, we noticed a fluid leak from the steering pump at the main helm station, from a crack in the pump housing. The crack refused to be fixed, with epoxy or self amalgamating tape, so we had to replace it – except the old steering wheel didn’t fit the new pump, so we had to replace that too. The fitting is completed but some work is needed to make it all pretty again.



Phew!